The VAPOUR honing services process is basically a surface finishing operation which is known as Vapour Blasting or Wet Blasting Process. The process has numerous applications particularly when fine and superfine surface finishes of various degrees are to be imparted on a variety of components.
The equipment consists of a best wet blasting media for vapour honing Cabinet duly zinc metalized to prevent rusting, a blasting nozzle with a glandless pump for slurry feeding, a mist collector, and necessary controls. Suitable automation of job handling/ rotation and nozzle reciprocation is also provided against specific requirements.
The slurry consists of suitable size of abrasives and liquid normally water with high-pressure air impinges on the job. The abrasive action of abrasive media creates the desired surface roughness. Surface roughness will be finer with the use of finer abrasives and vice versa. The use of very fine abrasives is not recommended with the dry blasting process, and the use of wet blasting within a shot blasting machine is the only choice.
What Is Vapour Honing?
Vapour honing process is a surface finishing and refinishing method. Operators use this method to clean and restore surfaces. Vapour honing vs. sandblasting does not use dry abrasive material. Instead, they combine compressed air and water.
The resulting mixture is known as a slurry. The slurry also includes detergent and fine, soft media. The media aids in the removal of oxidized metal finish and other forms of corrosion.
When refinishing aluminum, for example, vapour honing services plug the metal’s pores. As a result, the end product appears better than sandblasting. The technique produces a brighter and more flatter surface.
To the untrained eye, wet blasting appears to be identical to sandblasting. Most individuals will notice only one difference which is, that the method uses water.
Why go for Vapour Blasting?
In relation to dry blasting, vapour blasting permits a wider range of media, from extremely small to coarse, as well as a variety of strengths. Furthermore, vapour blasting allows items to be oiled and blasted simultaneously with hot water and soap. Water flushes out the abrasive, removing any suspended particles or remaining media.
Wet blasting is a safer method of removing dangerous items such as atomic or toxic chemicals or asbestos because it produces no dust. Dustless blasting also simplifies setup and lowers cleanup costs. Without magnetic cling, vapour blasting produces a cleaner surface finishing than dry blasting. Most people asked: Can vapour honing be used for shot blasting? Well, the answer is yes, Wet blasting is also ideal when dry shot blasting is too damaging and gentler media are required for safeguarding the surface.
Some Advantages of the Vapour Honing Process are:
- The first of many benefits of wet blasting is that it cleans by allowing water and abrasive to flow across the part surface rather than using sheer force and impact as in traditional dry blasting procedures.
- Water functions as a lubricant or shield between the abrasive media and the substrate’s surface, preventing it erosion and change that are common in dry blasting conditions.
- Wet blasting can offer a slight surface peening according to the abrasive media employed, making the substrate harder and more stain-resistant, which is good for restoration applications.
- One of the obvious benefits of the wet slurry technique is that no media is impregnated into softer substrates such as bronze and aluminum.
- In wet liquid conditions, water and moisture trap and minimize hazardous particles of dust that have been shown to have detrimental effects on health when breathed.
- Closed-loop technology recovers scrapers and water, resulting in decreased operating costs.
- Reduces the need to utilize harmful chemicals commonly found in rebuild shops around the world. The substances in question come with high disposal cost of vapour honing and unsafe working conditions.
- Leaves a remarkably pleasing satin finish on a wide range of substrates that were used including aluminum, stainless steel, and bronze.
- Offers a great gently cut surface for bonding in the specialty coating sectors. While assisting in the preservation of the part’s form and functionality.
- Last but not least, it cleans the surface’s topography, resulting in a good plating surface. The flushing action of paired water and abrasive ensures excellent surface washing and preparation for final plating methods.
Bottom line:
You now know a lot more about vapour honing. What you’re seeking now is a vapour hanging shot blasting machine supplier who can assist you in meeting your needs.
AWSF Vapour Honing Process has been serving the refurbishment industry for nearly a decade. During that period, we’ve helped businesses in all key marketplaces achieve their refinishing objectives. As a result, we have an incredibly devoted consumer base.
Contact us right now or visit us online to learn more about enhancing efficiency and lowering the running cost of vapour honing with the appropriate vapour-hanging machinery.
